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Rack PCs are flexible, high-availability industrial PC systems for powerful yet compact applications using 19" technology.

647D.jpg

 

Overview

SIMATIC IPC647D

The SIMATIC IPC647D is a very rugged, high-performance industrial PC in 19" rack design (2 U) with excellent industrial functionality.

It offers:

  • Extreme compactness
  • Extreme ruggedness
  • Intel® Core® i/Xeon technology 4th generation
 

Benefits

Extremely compact and industry-compatible for 24-hour continuous use in an industrial environment
  • Compact enclosure design (2 HMs)
  • Suitable for installing in space-saving control cabinets only 500 mm deep
  • Maximum processor performance (in maximum configuration) without loss of power (throttling) at ambient temperatures of up to 50 °C
  • Distinct product design with new front design and fully-coated, dirt-resistant surfaces
  • All-metal housing with high EMC for use in industrial environment
  • Dust protection thanks to overpressure ventilation concept with fan on the front and dust filter
  • Special hard disk holders and card retainers for protection against vibration and shock
High productivity thanks to faster data processing
  • Intel® processors of the 4th generation: Xeon, Core i5 or Core i3 with turbo-boost, hyper-threading and virtualization technology
  • Graphics controller (HD 4600 graphics) integrated in the processor for exceptionally high graphics performance
  • Maximum performance (e.g. Intel C226 Express chipset, DDR3 memory with the support of dual-channel technology)
  • High data transfer rates (e.g. PCI-Express technology: Gen 2 and Gen 3, USB 3.0 SuperSpeed (500 Mbit/s), SATA III / 6 Gbit/s)
Reduction in downtimes through high system availability
  • Secure 24-hour operation (high MTBF, variable-speed fan) at ambient temperature up to 50 °C
  • High data security due to RAID configurations: Onboard RAID controller or high-performance hardware RAID controllers (PCIe x8) with Zero-Maintenance Cache Protection module
  • RAID1 configuration: Data mirroring on two SATA or SAS hard disks, also in hot-swap removable drive bay
  • "Hot swap" HDD in removable drive bay in RAID configurations (replacement of hard disk during operation)
  • Fast identification and replacement of the hard disk in the event of a fault by means of HDD alarm LEDs for RAID configurations and unambiguous numbering
  • Status display (front LEDs) for Ethernet and PROFIBUS or PROFINET; alarm indication for fan, temperature, watchdog and hard disks in RAID1/5 configurations
  • Efficient self-diagnostics per SIMATIC PC DiagBased or DiagMonitor software (optional)
  • Remote control and maintenance with iAMT 9.0 (Intel® Active Management Technology)
  • Solid-state drive (SSD) and ECC memory (optional)
  • Redundant AC power supply with optional "hot swap" functionality (replacement of power supply module during operation)
  • Redundant gigabit LAN connections (teaming capability)
  • Securing of the replaceable components at the front (e.g. USB software dongle) against unauthorized access by means of a lockable door
  • Locked fan cover: Filter mat and front fan can only be replaced when front door is open
  • The enclosure cover can only be opened if the front door is open
  • Secure internal USB slot in device for software dongle, for example
  • Service-friendly device design (modifications, service) e.g. filter replacement or front fan replacement without tools
Cost reductions through high investment security
  • Availability of 3 to 6 years, guaranteed availability of spare parts for 5 years
  • System-tested with SIMATIC components
  • Certification for worldwide marketing (cULus)
  • Support for legacy interfaces (PS/2, COM, LPT)
  • Installation compatible for many device generations
  • Worldwide service and support
Reduced costs due to time savings for commissioning, operation and servicing
  • High degree of flexibility and expandability thanks to integrated interfaces and up to 4 slots (PCI and PCI-Express)
  • Preinstalled and activated operating system
  • Fast restoration of the delivery status of the HDD thanks to restore DVD
  • Low noise output thanks to controlled fan
  • Universal implementation as an industrial workstation or server
  • PROFIBUS or PROFINET interface and RAID1 controller onboard (optional)
  • 2 x LAN 10/100/1000 Mbit/s connections (Gbit LAN with teaming capability)
  • Flexible application options in locations with telescopic rails or as desktop industrial PC
  • Remote maintenance with iAMT technology and SIMATIC IPC Remote Manager software
 

Application

The SIMATIC IPC647D provides mechanical engineers, plant engineers, and control cabinet manufacturers with a high-performance, extremely flexible 19" rack PC platform for machine-level industrial use:

  • Measuring, open-loop and closed-loop control of process and machine data
  • Visualization of production processes
  • Image processing and editing in the context of quality inspections
  • Data recording and management
  • Server applications

The SIMATIC IPC647D has CE marking for use in the industrial sector as well as in residential and commercial areas, and small businesses. In addition to industrial applications, it can also be used in building services automation or in facilities open to the public.

Thanks to its installation depth of just 446 mm it can also be easily integrated into 500 mm 19" cabinets.

The SIMATIC IPC647D can be ordered in conjunction with WinAC RTX as well as WinCC flexible or WinCC as a SIMATIC HMI package for a reduced price.

 

Design

Basic design
  • All-metal 19" enclosure (2 U) for high mechanical robustness (vibration/shock) and high EMC
  • For mounting in a horizontal and prepared for the mounting of telescopic rails
  • Lockable front door for authorized access (access protection) to removable data storage media at the front, operating controls (Reset, Power), USB interface, front fan and dust filter
  • Card retainer for PC modules for safe operation and transport (vibration, shock)
  • Opening of the enclosure cover with only one screw and replacement of PC components (e.g. PC cards or HDD) with a single tool
  • Front fan and dust filter can be replaced without tools
  • Dust protection thanks to overpressure ventilation using ball bearing mounted front fan via filter; 3 slots for installation of drives
    • Front: 2 x HDD removable drive bays (low profile); 1 x optical drive (slimline)
    • Internal: 2 x 3.5" (in the optional shock and vibration-damped drive cage) as an alternative to removable drive bays
  • Graphics on-board, Intel® HD 4600 integrated in the processor, up to 3840 x 2160 pixels, 60 Hz, 32-bit colors
  • Interfaces:
    • 2 x Intel Gbit Ethernet (RJ45, teaming-capable)
    • 4 x USB 3.0: 2 x rear, 1 x front, 1 x internal e.g. for software dongle with optional interlocking
    • 3 x USB 2.0: 2 x rear, 1 x front, can be used with door closed
    • 2 x DisplayPort V1.2, 1 x DVI-I, VGA via adapter cable (optional)
    • 1 x COM1, 2 x PS/2
    • Audio: Line Out, Micro
  • Power supply: 100 ... 240 V AC, 50 ... 60 Hz
Design versions
  • Processor:
    • Intel® Xeon™ E3-1268L v3
      4C/8T, 2.3 (3.3) GHz, 8 MB cache, turbo-boost 2.0, Extended Memory 64 (EM64) and virtualization technology (VT-x/-d), iAMT 9.0
    • Intel® Core™ i5-4570TE 
      2C/4T, 2.7 (3.3) GHz, 4 MB cache, turbo-boost 2.0, Extended Memory 64 (EM64) and virtualization technology (VT-x/-d), iAMT 9.0
    • Intel® Core™ i3-4330TE 
      2C/4T, 2.4 GHz, 4 MB cache, Extended Memory 64 (EM64) and virtualization technology (VT-x)
  • Main memory configuration as dual channel with 4 GB and higher for best performance
    • 2 GB to 32 GB DDR3-1600 SDRAM
    • 8 GB to 32 GB DDR3-1600 SDRAM, ECC memory

Memory notes: 
In order to use a memory with more than 4 GB, a 64-bit operating system is required. In the case of configurations with at least 4 GB, the visible memory can be reduced to about 3.5 GB or less (with 32-bit operating systems).

  • Fieldbus onboard:
    • PROFIBUS/MPI, CP 5622-compatible or PROFINET, 3 x RJ45, CP 1616-compatible
  • Bus modules with 4 spare slots for expansions (all long):
    • PCI slots (2 PCI, 2 PCI-Express)
      2 x PCI
      2 x PCI-Express x16 (8 lane) Gen 3
    • PCI-Express slots (4 PCI-Express)
      1 x PCI-Express x16 (4 lane) Gen 3
      1 x PCI-Express x16 (4 lane) Gen 2
      1 x PCI-Express x16 (4 lane) Gen 3
      1 x PCI-Express x16 (8 lane) Gen 3
    • PCI-Express slots (2 PCI-Express)
      1 x PCI-Express x16 (4 lane) Gen 3
  • Graphics expansion:
    • PCI-Express graphics card x16 (Dual Head: 2 x VGA or 2 x DVI-D), 1 GB, up to 2 048 x 1 536 pixels, 60 Hz, 32-bit colors
    • Adapter cable (DVI-I to VGA) for the onboard graphics interface (1 x VGA) for connecting an analog monitor
  • Hard disks (HDD) SATA / SAS 3.5'' with NCQ technology and solid-state drive (SSD) SATA 2.5'' with MLC technology
    • Mounted internally on the permanent hard disk support: 
      1x 240 GB SSD
    • Internal installation in vibration/shock-absorbing hard disk support:
      1 x 500 GB HDD
      1 x 1 TB HDD
      2 x 1 TB HDD 
      2 x 1 TB HDD; RAID1, 1 TB (2 x 1 TB HDD, mirror disks), RAID controller onboard
    • Installed on the front in the low-profile removable drive bay (hot swapping in RAID configurations): 
      1 x 500 GB HDD
      1 x 1 TB HDD
      2 x 1 TB HDD
      1 x 240 GB SSD 
      RAID1, 1 TB (2 x 1 TB HDD, mirror disks), RAID controller onboard
      RAID1, 1 TB (2x 1 TB HDD SAS, mirror disks), PCIe x8 RAID controller incl. ZMCP module; (2 slots occupied)
      RAID1, 240 GB (2 x 240 GB SSD, mirror disks), RAID controller onboard
  • Optical drive:
    • DVD±R/RW (slimline)
  • Interfaces:
    • 1 x COM2 and 1 x LPT (in slot cover, occupies one slot) at rear
  • Power supply:
    • 100...240 V AC, 50...60 Hz, redundant
    • Country-specific power cable
  • Operating systems (preinstalled and activated):
    • Windows 7 Ultimate SP1, 32-bit, multi-language
    • Windows 7 Ultimate SP1, 64-bit, multi-language
    • Windows 10 Enterprise 2015, LTSB, 64-bit, multi-language
    • Windows 10 Enterprise 2016, LTSB, 64-bit, multi-language
    • Windows Server 2008 R2 Standard Edition SP1 incl. 5 clients, 64-bit, multi-language
    • Windows Server 2012 R2 Standard Edition incl. 5 clients, 64-bit, multi-language
    • Windows Server 2016 Standard Edition incl. 5 clients, 64-bit, multi-language
  • Software expansions:
    • SIMATIC IPC DiagMonitor 1)
    • SIMATIC IPC Image & Partition Creator 1)
    • TPM module - onboard security hardware (Trusted Platform Module)

1) Further information can be found under "Expansion components".

Rack PC IPC647D, open

IPC647D, rear view, redundant power supply

 

Function

Multi Core processor technology

Due to the use of two processor cores with hyper-threading, the Core i or Xeon processors are ideally suited to multi-thread application programs and multitasking. Several demanding applications - such as visualization applications with demanding graphics or programs executing extensive calculations - can be executed at the same time to enhance the response time of the system. Thanks to energy-optimized Multi Core technology and outstanding energy-saving properties, the Intel Core i processors operate without any loss of performance even at increased temperatures up to 50 °C in demanding applications.

The SIMATIC IPC647D is preconfigured for Multi Core technology with Intel Core i / Xeon processors and Microsoft operating systems, and offers higher performance and improved multitasking in industrial environments.

Multi-display technology

The multi-display architecture with its modern functions for desktop and application management supports working with several screens and therefore considerably enhances productivity. The SIMATIC IPC647D is equipped with an optional dual-head graphics card (PCI Express x16) making it ideal for industrial multi-display environments. The following multi-display modes are supported: Native DualView, Span or Big Desktop, Clone.

Connection options: 2 x VGA or 2 x DVI-D

Additionally, on the SIMATIC IPC647D you can use the three already existing onboard graphics interfaces in combination with the optional dual-head graphics card enabling operation with up to five monitors.

Monitoring functions

Integrated monitoring functions (program execution (watchdog), temperature, fan speed and hard disk status in RAID configuration). Expanded diagnostics/messages via Ethernet, e-mail, text message and for direct transfer to SIMATIC software via OPC (optionally via SIMATIC IPC DiagMonitor):

  • Operating hours counter
  • Hard disk status
  • System status (heartbeat)
  • Automatic logging of all messages to a log file
  • Capability for central monitoring of networked SIMATIC PCs
  • RAID1 (RAID controller onboard) for automatic data mirroring on two SATA hard disks
AMT functionality (Intel Active Management Technology)

This feature allows remote access to the IPC for diagnostics and troubleshooting (service work) even with the operating system shut down:

  • controlled startup/shutdown of the IPC
  • Access to BIOS settings and BIOS update
  • Measures by means of remote access in the event of a fault, e.g. reboot
  • Software updates from integrated ISO image
RAID functionality

RAID1 (mirroring) for automatic data mirroring on two SAS or SATA hard disks. 
Hardware Raid controller (PCIe x8) (optional):

  • Auto-Rebuild when changing hard disks
  • Fast rebuild to restore safe state again as quickly as possible
  • Higher system performance by offloading the processor during the rebuild
  • Zero-Maintenance Cache Protection: Protection of the data in the controller cache during power failures
 

Integration

Integral interfaces:

  • Ethernet
    The two integrated Gigabit Ethernet interfaces (10/100/1000 Mbit/s) can be used for IT communication and for data exchange with programmable controllers such as SIMATIC S7 (with the "SOFTNET S7" software package).
  • PROFIBUS
    The optional floating PROFIBUS interface (12 Mbit/s) can be used to connect distributed field devices or for coupling to the SIMATIC S7 (with the "SOFTNET for PROFIBUS" software package).
  • PROFINET
    The optional PROFINET interface can be used for connecting distributed field devices or for controlling drives.
 

Technical specifications

Article number

6AG4112-2....-....

 

SIMATIC IPC647D (RACK PC)

Installation type/mounting

 

Mounting

For horizontal installation; prepared for telescopic rails; 19" mounting bracket can be removed externally

Design

Rack PC, 19", 2U

Supply voltage

 

Type of supply voltage

100/240 V AC (autorange) 50 / 60 Hz; optional redundant 100 - 240 V AC

Line frequency

 

  • ● Rated value 50 Hz

Yes

  • ● Rated value 60 Hz

Yes

Mains buffering

 

  • ● Mains/voltage failure stored energy time

20 ms

Processor

 

Processor type

Xeon E3-1268L v3 (4C/8T, 2.3 (3.3) GHz, 8 MB cache); Core i5-4570TE (2C/4T, 2.7 (3.3) GHz, 4 MB cache); Core i3-4330TE (2C/4T, 2.4 GHz, 4 MB cache)

Chipset

Intel DH82C226 PCH

Graphic

 

Graphics controller

Onboard graphics controller Intel HD 4600 Graphics integrated into the processor / PCI-Express graphics card (Dual Head: 2x VGA or 2x DVI-D) in the PCIe (x16) slot (optional)

Drives

 

Optical drives

DVD±R/RW (SlimLine)

Hard disk

500 GB HDD, 1 TB HDD, 2x 1 TB HDD, RAID1 (2x 1 TB HDD, mirror disks); RAID1 (2x 1 TB HDD SAS, mirror disks) with PCIe (x8) RAID controller incl. ZMCP module

SSD

Yes; 240 GB SSD; RAID1 (2x 240 GB SSD, mirror disks)

Slot for drives

Mounted internally on the fixed hard disk support, or mounted internally in vibration/shock-absorbing hard disk support, or mounted at the front in the low-profile removable drive bay (hot-swap in RAID configurations)

Memory

 

Main memory

2 GB to 32 GB DDR3 1600 DIMM, ECC optional

Capacity of main memory, max.

32 Gbyte

Hardware configuration

 

Slots

 

  • ● free slots

2x PCIe mech. (x16) (4 lanes) or 4x PCIe mech. (x16) (4 lanes / 8 lanes depending on slot) or 2x PCI, 2x PCIe mech. (x16) (8 lanes); all modules to a length of 312 mm can be used

Interfaces

 

Interfaces/bus type

1x COM1, 1x COM2 (optional), 1x LPT (optional), 2x DisplayPort, 1x DVI-I, 2x PS/2, audio (Microphone In, Line Out), 7x USB, 2x Gigabit Ethernet, PROFIBUS or PROFINET optional

PROFIBUS/MPI

Optionally onboard, isolated, max. 12 Mbit/s, no plug-in card necessary, CP 5622-compatible

USB port

2x USB 3.0, 2x USB 2.0 rear, 1x USB 3.0, 1x USB 2.0 front, 1x USB 3.0 internal

Connection for keyboard/mouse

2x PS/2

serial interface

COM1: 1x RS 232, COM2 (optional): 1x RS 232

parallel interface

optional LPT1

Multimedia

 

  • ● Audio In/Out

Yes

  • ● Microphone In

Yes

Video interfaces

 

  • ● Graphics interface

2x DisplayPort and 1x DVI-I onboard; 1x VGA via DVI-VGA adapter cable (optional); graphics card PCIe (x16), Dual Head (2x VGA or 2x DVI-D), 1 GB graphics memory (optional)

Industrial Ethernet

 

  • ● Industrial Ethernet interface

2 x Ethernet (RJ45)

  • — 100 Mbps

Yes

  • — 1000 Mbps

Yes

Integrated Functions

 

Monitoring functions

 

  • ● Temperature monitoring

Yes

  • ● Watchdog

Yes

  • ● Status LEDs

POWER, HDD, ETHERNET 1, ETHERNET 2, PROFIBUS / MPI, SF PROFINET, WATCHDOG, TEMP, FAN, HDD0 ALARM, HDD1 ALARM

  • ● Fan

Yes

  • ● Monitoring function via network

Optional

EMC

 

Interference immunity against discharge of static electricity

 

  • ● Interference immunity against discharge of static electricity

±6 kV contact discharge acc. to IEC 61000-4-2; ±8 kV air discharge acc. to IEC 61000-4-2

Interference immunity against high-frequency electromagnetic fields

 

  • ● Interference immunity against high frequency radiation

10 V/m for 80 - 1000 MHz and 1.4 - 2 GHz, 80% AM acc. to IEC 61000-4-3; 3 V/m for 2 - 2.7 GHz, 80% AM acc. to IEC 61000-4-3; 10 V for 10 kHz - 80 MHz, 80% AM acc. to IEC 61000-4-6

Interference immunity to cable-borne interference

 

  • ● Interference immunity on supply cables

±2 kV acc. to IEC 61000-4-4, burst; ±1 kV acc. to IEC 61000-4-5, surge symmetric; ±2 kV acc. to IEC 61000-4-5, surge asymmetric

  • ● Interference immunity on signal cables >30m

±2 kV acc. to IEC 61000-4-4, burst; ±2 kV acc. to IEC 61000-4-5, surge

  • ● Interference immunity on signal cables < 30m

±1 kV acc. to IEC 61000-4-4, Burst

Interference immunity against voltage surge

 

  • ● asymmetric interference

±2 kV acc. to IEC 61000-4-5, surge asymmetric

  • ● symmetric interference

±1 kV acc. to IEC 61000-4-5, surge symmetric

Interference immunity to magnetic fields

 

  • ● Interference immunity to magnetic fields at 50 Hz

100 A/m; to IEC 61000-4-8

Emission of conducted and non-conducted interference

 

  • ● Interference emission via line/AC current cables

EN 61000-6-3, FCC Class A, EN 61000-6-4, CISPR 22, EN 55022 Class B, EN 61000-3-2 Class D, EN 61000-3-3

Degree and class of protection

 

IP (at the front)

IP41

IP (rear)

IP20

Standards, approvals, certificates

 

Approval

CE, cULus 60950, KCC

CE mark

Yes; For use in industrial areas as well as domestic, business and commercial environments (emitted interference: EN 61000-6-3:2007 +A1:2011, noise immunity: EN 61000-6-2:2005)

CSA approval

Yes; Included in cULus

UL approval

Yes

cULus

Yes; UL 60950-1, file number E115352

RCM (formerly C-TICK)

Yes

KC approval

Yes

EAC (formerly Gost-R)

Yes

EMC

CE, EN 61000-6-3:2007 +A1:2011, EN 61000-6-2:2005

Dust protection

With front door closed: G2 EN 779, 99% of particles > 0.5 mm are filtered

Marine approval

 

  • ● Germanischer Lloyd (GL)

Yes; Only with SSD

  • ● American Bureau of Shipping (ABS)

Yes; Only with SSD

  • ● Bureau Veritas (BV)

Yes; Only with SSD

  • ● Det Norske Veritas (DNV)

Yes; Only with SSD

  • ● Lloyds Register of Shipping (LRS)

Yes; Only with SSD

Ambient conditions

 

Ambient temperature during operation

 

  • ● Ambient temperature during operation

0 ... 50 °C no ODD operation, no HDD operation in swap frame, no hardware RAID controller; 0 ... 45 °C no ODD operation, no hardware RAID controller, power loss of expansion cards in total < 55 W; 0 ... 40 °C no hardware RAID controller, power loss of the expansion cards in total < 55 W; 0 ... 35 °C no restrictions

Ambient temperature during storage/transportation

 

  • ● min.

-20 °C

  • ● max.

60 °C

Relative humidity

 

  • ● Relative humidity

Tested to IEC 60068-78, DIN IEC 68-2-30: 5% to 80% at 25 °C (no condensation)

Vibrations

 

  • ● Vibration resistance during operation acc. to IEC 60068-2-6

Tested according to IEC 60068-2-6: 10 cycles, 10 Hz to 58 Hz: 0.0375 mm, 58 Hz to 500 Hz: 4.9 m/s² (0.5 g)

Shock testing

 

  • ● Shock load during operation

Tested according to IEC 60068-2-27, IEC 60068-2-29: half-sine: 50 m/s² (5 g), 30 ms, 100 shocks per axis

Operating systems

 

Operating system

Windows 7 Ultimate, multi-language (32-bit/64-bit), Windows 10 Enterprise 2015 LTSB, multi-language (64-bit), Windows 10 Enterprise 2016 LTSB, multi-language (64-bit), Windows Server 2008 R2 Standard Edition incl. 5 clients, multi-language (64-bit); Windows Server 2012 R2 Standard Edition incl. 5 clients, multi-language (64-bit); Windows Server 2016 Standard Edition incl. 5 clients, multi-language (64-bit)

pre-installed operating system

Yes

Additional info on operating system

Multi-Language User Interface (MUI): 5 languages (English, German, French, Spanish, Italian)

without operating system

Yes

Software

 

SIMATIC Software

Optionally in package with SIMATIC WinCC or WinCC flexible

Dimensions

 

Width

430 mm

Height

88 mm; 2U

Depth

444 mm

 

Dimensional drawings

All dimensions in mm. For mounting cut-out see technical specifications.

SIMATIC IPC647D, Rack PC

Technical data of the telescopic rails

 

Carrying capacity per pair, min.

30 kg

Full extension length, min.

470 mm

Rail thickness, max.

9.7 mm

Fixing screws

M5 x 6 mm


 

The fixing screws of the telescopic rails should not project more than 5 mm into the enclosure.

The enclosure is prepared for the following telescopic rails:

  • Rittal: Type 3659.180 for 600 mm cabinet / Type RP 3659.190 for 800 mm cabinet
  • Schroff: Type 20110-072

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