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Rack PCs are flexible, high-availability industrial PC systems for powerful yet compact applications using 19" technology.

IPC545A.jpg

Overview

SIMATIC IPC RW-545A

is a rugged industrial PC of the workstation class in 19" rack design (4 U) with different graphics cards.

It offers:

  • Maximum performance
  • Attractive price
  • Intel Core technology of the 12th generation
 

Benefits

Maximum system performance for complex automation and visualization tasks

  • 12th generation Intel® processors (Intel Alder Lake): Core i9, i7, i5 and i3 with up to 16 cores / 24 threads
  • Intel® chip set: R680E
  • Intel® UHD graphics controller integrated in processor, with up to 4K Ultra HD resolution for extraordinary graphics performance
  • Main memory expansion: DDR5-4400 from 8 GB up to 128 GB, configured as dual channel for maximum performance
  • High data transfer rates (e.g. M.2 NVMe SSD, PCI Express technology Gen. 4, USB 3.1 Gen. 2)
  • Two Intel Gigabit ports and one 2.5 Gigabit Ethernet port onboard
  • Three DisplayPorts V1.4a and DVI-D onboard
  • Modern hard disks with up to 4 TB capacity for storage of larger data volumes and improved reliability
  • Solid-state drive with up to 960 GB as fast hard disk replacement for increased data security
  • NVIDIA PCIe x16 graphics cards for connection of up to 4 monitors

Minimization of downtimes thanks to high system availability and safety

  • Reliable 24-hour operation (high MTBF, variable-speed fan)
  • RAID1 configuration: Data mirroring on two drives (HDD or SSD), including in hot swap removable trays and with additional SSD option (for operating system), or hot spare hard disk
  • Hot swap HDD in RAID configurations (replacement of hard disk during operation)
  • Hot spare HDD in RAID configurations (rebuild process on hot spare hard disk starts up automatically)
  • 3.5" HDD/HDD Enterprise or 2.5" SSD as RAID configurations
  • Fast identification and replacement of the hard disk in the event of a fault by means of HDD alarm LEDs for RAID configurations and unambiguous numbering
  • Status display (front LEDs) for Ethernet; alarm display for fan, temperature, and drives in RAID1 configurations
  • Redundant AC power supply unit with hot swap functionality (replacement of power supply module during operation), optional
  • Access protection for removable trays at the front, operator controls (power, reset), USB interfaces, dust filter and front fan via locked fan cover and lockable front door
  • Enclosure cover can only be opened when the front door is open
  • Up to two secured internal USB slots in the device, e.g. for software dongle
  • TPM 2.0 module - onboard security hardware (Trusted Platform Module)

Time savings thanks to high flexibility during commissioning, operation and servicing

  • Easy expandability due to integrated interfaces and 7 slots (PCI and PCI Express)
  • 2 x Intel Gbit Ethernet, 1 x Intel 2.5 Gbit Ethernet, 6 x USB 3.1 Gen 2 type A, 2 x USB 3.1 Gen 2x2 type C, 4 x graphics interfaces, audio
  • Multi-monitoring: Up to 8 monitors via onboard graphics and optional PCIe x16 graphics card
  • Low noise output thanks to controlled fans
  • Application possibilities in various positions with telescopic rails or as industrial tower PC (tower kit option)
  • Universal implementation as industrial workstation
  • Preinstalled and activated operating systems: Windows 10 IoT Enterprise 2021 LTSC (64-bit)
  • Fast restoration of delivery state using restore USB flash drive (optional)
  • Service-friendly device design (modifications, service), e.g. installation of drives, filter replacement or front fan replacement without tools
  • iAMT (Intel Active Management Technology) - Functionality for remote access (remote control and maintenance)

High industrial compatibility and compactness for 24-hour use in an industrial environment

  • Distinct product design with user-friendly enclosure concept
  • Maximum processor performance (in maximum configuration) without loss of power (throttling) at ambient temperatures of up to 40 °C
  • All-metal enclosure with a high degree of electromagnetic compatibility and corrosion resistance for use in industrial areas as well as in domestic, business and commercial environments
  • Dust protection thanks to overpressure ventilation concept with fan on the front and dust filter
  • Special hard disk holders and card retainers for protection against vibration and shock

Cost reductions through high investment security

  • Availability of at least 2 years, guaranteed availability of spare parts for 3 years
  • System-tested with SIMATIC components
  • Certifications for worldwide marketing (CE, UL, EAC, ...)
  • Support of legacy interfaces (COM)
  • Compatible installation across device generations
  • Worldwide service and support
 

Application

SIMATIC IPC RW-545A offers system integrators, cabinet designers, plant constructors and mechanical equipment manufacturers a 19" rack PC platform for high-performance applications and IT applications at the control and cell levels for:

  • Industrial high-end image processing and AI applications
  • Process and visualization applications
  • Quality assurance/monitoring tasks
  • Measuring and control tasks
  • Data acquisition/management

SIMATIC IPC RW-545A has the CE marking for use in the industrial sector as well as in residential and commercial areas. In addition to industrial applications, it can therefore also be used in building services automation or in facilities open to the public.

 

Design

Basic design

All-metal 19" enclosure for flush mounting (4 U) with corrosion-protected surface (blue-chromated) and with optional design finish for high electromagnetic compatibility and mechanical ruggedness.

  • Prepared for mounting on telescopic rails
  • Horizontal and vertical installation is possible, can be used as an industrial tower PC with the appropriate kit
  • Lockable front door for authorized access to front removable data storage media, operator controls (Power, Reset), USB interfaces, front fan and dust filter
  • Card retainer for PC modules for safe transport (vibration, shock)
  • Opening of the enclosure cover with only one screw and replacement of PC components (e.g. PC cards or HDD) with a single tool
  • Front fan and dust filter can be replaced without tools
  • Dust protection filter by means of overpressure ventilation with front fan
  • Status front LEDs: POWER, HDD, ETHERNET 1, ETHERNET 2, ETHERNET 3, WATCHDOG, TEMP, FAN, HDD3 ALARM, HDD2 ALARM, HDD1 ALARM, HDD0 ALARM
  • Slots for drives:
    • Standard enclosure variant with drive cage type A (max. 4 drives) for installation on front in removable trays
    • Standard enclosure variant with drive cage type B (max. 3 drives) for internal installation

Mainboard (R680E chip set)

  • RAID and graphics onboard: Intel 770 (i9, i7, i5) 730 (i3) graphics integrated in processor
  • TPM 2.0 module - onboard security hardware (Trusted Platform Module)

Interfaces:

  • 2 x Gigabit Intel Ethernet (IE/PN), RJ45
  • 1x 2.5 Gigabit Intel Ethernet (IE/PN), RJ45
  • 4 x USB 3.1 Gen 2 on the rear side type A
  • 2 x USB 3.1 Gen 2x2 on the rear type C
  • 2 x USB 3.1 Gen 1 on the front
  • 2 x USB 2.0 internally, e.g. for software dongle with optional interlock
  • 3 x DisplayPort V1.4; 1 x DVI-D
  • 1 x COM1 and COM2 (optional)
  • Audio: line in, line out, micro

7 spare slots for expansions (all long):

  • 2x PCIe x16 (1 x 16 or 2 x 8 lanes) Gen 4
  • 1x PCIe x8 (4 lanes) Gen 3
  • 1x PCIe x4 (4 lanes) Gen 3
  • 1x PCIe x4 (4 lanes) Gen 4
  • 1x PCIe x4 (4 lanes) Gen 4
  • 1x PCI
  • 2 x M.2 Key M (PCIe x4), for NVMe SSD 2280

Processors:

  • Core i9-12900E 16C(8P+8E)/24T, 2.3 (5.0) GHz, 30 MB cache, iAMT
  • Core i7-12700E12C(8P+4E)/20T, 2.1 (4.8) GHz, 25 MB cache, iAMT
  • Core i5-12500E 6C(6P)/12T, 2.9 (4.5) GHz, 18 MB cache, iAMT
  • Core i3-12100E 4C(4P)/8T, 3.2 (4.2) GHz, 12 MB cache

Drives (SATA, HDD 3.5" / SSD 2.5"):

  • 2 TB HDD 3.5" SATA
  • 2x 2 TB HDD 3.5" SATA
  • 480 GB SSD 2.5" SATA
  • 960 GB SSD 2.5" SATA
  • 2x 960 GB SSD 2.5" SATA
  • RAID1, 2x 480 GB SSD 2.5" SATA
  • RAID1, 2x 960 GB SSD 2.5" SATA
  • RAID1, 2x 2 TB HDD [Enterprise] 3.5" SATA
  • RAID1, 2x 4 TB HDD [Enterprise] 3.5" SATA 
  • Without drives

Drives (NVME, M.2)

  • Without drives 2
  • 512 GB SSD M.2 NVMe (1 slot M.2 occupied)
  • 1 TB SSD M.2 NVMe (1 slot M.2 occupied)
  • 2x 1 TB SSD M.2 NVMe (2 slots M.2 occupied)

Enclosure type / drive cage:

  • Enclosure with drive cage type B
    (for up to 3x HDD/SSD installation internal / 0.2 g vibration, 2 g shock), blue-chromated or coated
  • Enclosure with drive cage type A (for up to 4x HDD/SSD installation in removable trays (hot swap in RAID configurations) on the front), blue-chromated or coated

Power supplies / cables:

  • Industry standard: AC 550 W (100 ... 240 V, 50 ... 60 Hz)
  • Industry standard: AC 850 W (100 ... 240 V, 50 ... 60 Hz)
  • Industry redundant: 2 x AC 700 W (100 ... 240 V, 50 ... 60 Hz)

Main memory expansion:

  • 8 GB up to 128 GB, DDR5-4800 SDRAM
  • Available memory configurations: 8 GB, 16 GB, 32 GB, 64 GB, 128 GB

Hardware expansions:

  • COM1/COM2 interface
  • PCIe x16 graphics card NVIDIA RTX T400 (3x mDP: 3x adapter mDP on DP) (1 slot occupied)
  • PCIe x16 graphics card NVIDIA RTX A2000 (4x mDP: 3x adapter mDP on DP) (2 slots occupied)
  • PCIe x16 graphics card NVIDIA RTX A4000 (4x DP: without adapter) (1 slot occupied)
  • PCIe x16 graphics card NVIDIA RTX A5000 (4x DP: without adapter) (2 slots occupied)

Operating systems preinstalled (where featured, first on M.2 SSD, 2.5" SSD, 3.5 HDD) and activated

  • Windows 10 IoT Enterprise 2021 LTSC, multi-language (64-bit) with or without restore USB flash drive
  • Without operating system

Country-specific power supply cables:

  • Without power supply cord
  • Power supply cord for Europe
  • Power supply cord for USA
  • Power supply cord for China
 

Function

Multi-core processor technology

Due to the use of multiple processor cores with the latest hybrid architecture, Core i processors are ideally suited for multi-thread application programs and multitasking.

Multiple demanding applications – such as visualization applications with demanding graphics or programs executing extensive calculations – can be executed at the same time to enhance the response time of the system. Due to energy-optimized multi-core technology and outstanding energy-saving properties, the Intel Core i/Xeon processors operate without any loss of performance, even in demanding applications and at increased ambient temperatures up to 40 °C.

SIMATIC IPC RW-545A is preconfigured for multi-core technology with Intel Core i processors of the 12th generation and Microsoft operating systems, and offers higher performance and better multitasking in industrial environments.

Multi-display technology

The multi-display architecture with its modern functions for desktop and application management supports working with several screens and therefore considerably enhances productivity. SIMATIC IPC RW-545A with its optional triple or quad-head graphics card (PCI Express x16) is optimized for industrial multi-display environments. The following screen modes are supported: Native TripleView, Span or Big Desktop, Clone.
Additionally, on the IPC SIMATIC IPC RW-545A you can use the already existing onboard graphics interfaces in combination with the optional graphics card, enabling operation with up to eight monitors. 

Monitoring functions

Integrated monitoring functions: Temperature inside enclosure, fan speed (front fan, power supply unit fan, graphics card fan).

iAMT functionality (Intel Active Management Technology)

This property allows remote access to the IPC (for servicing), even when the operating system has been shut down for diagnostics and troubleshooting:

  • Controlled startup/shutdown of the IPC
  • Access to BIOS settings and BIOS update
  • Measures by means of remote access in the event of a fault, e.g. reboot
  • Software updates from integrated ISO image

RAID functionality

RAID1 (mirroring) for automatic data mirroring on two HDDs or SSDs.

 

Integration

Integrated interfaces

Ethernet:

The two integral Gigabit Ethernet interfaces (10/100/1000 Mbps) can be used for IT communication and for data exchange with programmable controllers such as SIMATIC S7 (with "SOFTNET S7" software packages).

One integrated 2.5 Gigabit Ethernet interface (10/100/1000/2500 Mbps)

Further interfaces:

There are 6 free PCI Express slots and 1 free slot for PCI boards for connecting additional I/O devices, and up to eight USB and two serial interfaces for optional expansions.

 

Technical specifications

Article number

6AG4104-6....-....

 

SIMATIC IPC RW-545A

General information

 

Product type designation

SIMATIC IPC RW-545A

Installation type/mounting

 

Mounting

For horizontal and vertical installation; prepared for telescopic rails; 19" mounting bracket can be removed externally; tower kit (optional)

Design

Rack PC, 19", 4U

Supply voltage

 

Type of supply voltage

100/240 V AC (autorange) 50 / 60 Hz; optional redundant 100/240 V AC

Line frequency

 

  • ● Rated value 50 Hz

Yes

  • ● Rated value 60 Hz

Yes

Mains buffering

 

  • ● Mains/voltage failure stored energy time

20 ms

Processor

 

Processor type

Core i9-12900E 16C(8P+8E)/24T, 2.3 (5.0) GHz, 30 MB cache; Core i7-12700E 12C(8P+4E)/20T, 2.1 (4.8) GHz, 25 MB cache; Core i5-12500E 6C(4P)/12T, 2.9 (4.5) GHz, 18 MB cache; Core i3-12100E 4C(4P)/8T, 3.2 (4.2) GHz, 12 MB cache;

Chipset

Intel R680E

Graphic

 

Graphics controller

Intel® UHD Graphics 730 / 770

Drives

 

Hard disk

1x 2 TB HDD 3.5" SATA, 2x 2 TB HDD 3.5" SATA, RAID1 2x 2 TB HDD [Enterprise] 3.5" SATA, RAID1 2x 4 TB HDD [Enterprise] 3.5" SATA

SSD

Yes; 480 GB 2.5" SATA SSD, 1x 960 GB 2.5" SATA SSD, 2x 960 GB 2.5" SATA SSD, RAID1 2x 480 GB 2.5" SATA SSD, RAID1 2x 960 GB 2.5" SATA SSD; 1x 512 GB M.2 NVMe SSD, 1x 1 024 GB M.2 NVMe SSD, 2x 1 024 GB M.2 NVMe SSD

Slot for drives

Mounting internally in vibration/shock-absorbing drive cage Type B or mounting on the front in removable trays (hot swap in RAID configurations) in drive cage Type A; mounting internally on the fixed drive cage optional

Memory

 

Main memory

8 GB to 128 GB DDR5 4800 SDRAM DIMM

Capacity of main memory, max.

128 Gbyte

Hardware configuration

 

Slots

 

  • ● free slots

7 free slots for expansions (all long); 2x PCIe x16 (1 x 16 or 2 x 8 lanes) Gen 4; 1x PCIe x8 (4 lanes) Gen 3; 1x PCIe x4 (4 lanes) Gen 3; 1x PCIe x4 (4 lanes) Gen 4; 1x PCIe x4 (4 lanes) Gen 4: 1x PCI

  • ● Number of PCI slots

1

  • ● Number of PCI slots

6

Interfaces

 

Interfaces/bus type

2x Gigabit Ethernet (IE/PN), RJ 45, teaming-capable; 1x 2.5 Gigabit Ethernet (IE/PN), RJ 45, teaming-capable; USB 3.2 Gen 2: 4x type A, USB 3.2 Gen 2x2: 2x type C, on rear, USB 3.1 Gen 1: 2x on front, USB 2.0: 2x internal e.g. for software dongle with option interlock, 3x DisplayPort V1.4a, 1x DVI-D, 1x COM1 and 1x COM2 (optional), audio: line in, line out, micro

USB port

USB 3.2 Gen 2: 4x type A, USB 3.2 Gen 2x2: 2x type C, on rear; 2x USB 3.1 Gen. 2 type A internally, e.g. for software dongle with optional interlock; 2x USB 3.1 Gen. 1 type A on the front, can be used with door closed

Connection for keyboard/mouse

USB

serial interface

COM1 (optional): 1x RS 232 or RS 485; COM2 (optional) 1x RS 232

Multimedia

 

  • ● Audio In/Out

Yes

  • ● Microphone In

Yes

Video interfaces

 

  • ● Graphics interface

3x DisplayPort; 1x DVI-D

Industrial Ethernet

 

  • ● Industrial Ethernet interface

3x Ethernet (RJ45)

  • — 100 Mbps

Yes

  • — 1000 Mbps

Yes

Integrated Functions

 

Monitoring functions

 

  • ● Temperature monitoring

Yes

  • ● Watchdog

Yes

  • ● Status LEDs

POWER, HDD, ETHERNET 1, ETHERNET 2, ETHERNET 3, WATCHDOG, TEMP, FAN, HDD3 ALARM, HDD2 ALARM, HDD1 ALARM, HDD0 ALARM

  • ● Fan

Yes

EMC

 

Interference immunity against discharge of static electricity

 

  • ● Interference immunity against discharge of static electricity

±4 kV contact discharge acc. to IEC 61000-4-2; ±8 kV air discharge acc. to IEC 61000-4-2

Interference immunity against high-frequency electromagnetic fields

 

  • ● Interference immunity against high frequency radiation

10 V/m for 80 ... 2 700 MHz, 80% AM acc. to IEC 61000-4-3; 3 V/m for 2.7 to 6 GHz, 80% AM acc. to IEC 61000-4-3; 10 V for 10 kHz to 80 MHz, 80% AM acc. to IEC 61000-4-6

Interference immunity to cable-borne interference

 

  • ● Interference immunity on supply cables

±2 kV acc. to IEC 61000-4-4, burst; ±1 kV acc. to IEC 61000-4-5, surge symmetric; ±2 kV acc. to IEC 61000-4-5, surge asymmetric

  • ● Interference immunity on signal cables >30m

±2 kV acc. to IEC 61000-4-5, surge, length > 30 m

  • ● Interference immunity on signal cables < 30m

±1 kV acc. to IEC 61000-4-4, Burst

Interference immunity against voltage surge

 

  • ● asymmetric interference

±2 kV acc. to IEC 61000-4-5, surge asymmetric

  • ● symmetric interference

±1 kV acc. to IEC 61000-4-5, surge symmetric

Interference immunity to magnetic fields

 

  • ● Interference immunity to magnetic fields at 50 Hz

30 A/m; to IEC 61000-4-8

Emission of conducted and non-conducted interference

 

  • ● Interference emission via line/AC current cables

EN 61000-6-3; EN 61000-6-4, CISPR 32, EN 55032 Class B; FCC Class A; KS C 9832; EN 61000-3-2 Class D; EN 61000-3-3

Compliance with line harmonic distortion limits

 

  • ● Compliance with line harmonic distortion acc. to IEC 61000-3-2, IEC 61000-3-3

Yes; EN 61000-3-2 Class D; EN 61000-3-3

Degree and class of protection

 

IP (at the front)

IP30

IP (rear)

IP20

Standards, approvals, certificates

 

CE mark

Yes; For use in industrial areas as well as domestic, business and commercial environments (emitted interference: EN 61000-6-3:2007 +A1:2011, noise immunity: EN 61000-6-2:2005)

CSA approval

Yes; CAN/CSA-C22.2 No. 61010-2-201 Second Edition

UL approval

UL 61010-2-201 Second Edition, File E85972

cULus

Yes; UL 61010-2-201 Second Edition; CAN/CSA-C22.2 No. 61010-2-201 Second Edition

RCM (formerly C-TICK)

Yes

KC approval

Yes

EAC (formerly Gost-R)

Yes

FCC

Yes

EMC

EN 61000-6-3; EN 61000-6-4, CISPR 32, EN 55032 Class B; FCC Class A; KS C 9832; EN 61000-3-2 Class D; EN 61000-3-3

Dust protection

With front door closed: G2 EN 779, 99% of particles > 0.5 mm are filtered

Ambient conditions

 

Ambient temperature during operation

 

  • ● min.

0 °C; Max. 10 °C/h (no condensation)

  • ● max.

40 °C

Ambient temperature during storage/transportation

 

  • ● min.

-20 °C

  • ● max.

60 °C

Relative humidity

 

  • ● Relative humidity

tested according to IEC 60068-2-78, IEC 60068-2-30: operation: 0 °C to 31 °C: 5-85%; decreasing linearly to 5-50% at 40 °C (no condensation), storage/transportation: 5% to 95% at 25 °C to 55 °C (gradient: ≤ 20 K/h; no condensation)

Vibrations

 

  • ● Vibration resistance during operation acc. to IEC 60068-2-6

Tested according to IEC 60068-2-6, 10 cycles; 20 to 58 Hz: 0.015 mm; 58 to 200 Hz: 2 m/s² (0.2 g)

Shock testing

 

  • ● Shock load during operation

Tested according to IEC 60068-2-27; half-sine: 9.8 m/s² (1 g), 20 ms, 100 shocks per axis

Operating systems

 

pre-installed operating system

Windows 10 IoT Enterprise 2021 LTSC

Additional info on operating system

Multi-Language User Interface (MUI): 5 languages (English, German, French, Spanish, Italian)

without operating system

Yes

Dimensions

 

Width

430 mm

Height

177 mm; 4U

Depth

446 mm

 

More information

More information is available on the internet at this link

Note:

Please assemble the required IPC configuration using the TIA Selection Tool or configurator in the Industry Mall in order to ensure availability; we do not accept any liability for configurations compiled by users themselves.

More information is available at this link

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